Pier foundation and water table issue

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I am in the process of building a small (14x14) log cabin in the woods on a pier foundation:



enter image description here



After marking the perimeter, I began excavating the soil and dug to below the frost line (36"). The plan is to have 18" above the soil and 3 feet below. The soil is a mix of sand and clay. When I returned the next day, the hole had filled with water:



enter image description here



To save money, I intended to make the piers out of 90% broken concrete chunks (urbanite), mixed with new concrete to hold the broken chunks in place. Now, I'm considering pouring bags of concrete in the hole until I get the right consistency, then plopping chunks in there until I fill the form.



Is this a bad idea? Is it a problem that my pier blocks will be perpetually exposed to water? Do I need to move the location of the cabin to some place higher?



Note that I intend this to be "off grid": no plumbing, no HVAC (other than a wood stove), and maybe electricity run off a generator.



Thanks in advance!










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  • 2




    Any concrete foundation is perpetually exposed to water. This can actually make it stronger by ensuring adequate curing moisture. Your question about concrete mix is unclear. Ground concrete as 90% of the recipe doesn't sound good. Now if you meant 90% ground concrete and 10% portland cement, maybe. I'm not sure I get your second idea.
    – isherwood
    5 hours ago

















up vote
1
down vote

favorite












I am in the process of building a small (14x14) log cabin in the woods on a pier foundation:



enter image description here



After marking the perimeter, I began excavating the soil and dug to below the frost line (36"). The plan is to have 18" above the soil and 3 feet below. The soil is a mix of sand and clay. When I returned the next day, the hole had filled with water:



enter image description here



To save money, I intended to make the piers out of 90% broken concrete chunks (urbanite), mixed with new concrete to hold the broken chunks in place. Now, I'm considering pouring bags of concrete in the hole until I get the right consistency, then plopping chunks in there until I fill the form.



Is this a bad idea? Is it a problem that my pier blocks will be perpetually exposed to water? Do I need to move the location of the cabin to some place higher?



Note that I intend this to be "off grid": no plumbing, no HVAC (other than a wood stove), and maybe electricity run off a generator.



Thanks in advance!










share|improve this question

















  • 2




    Any concrete foundation is perpetually exposed to water. This can actually make it stronger by ensuring adequate curing moisture. Your question about concrete mix is unclear. Ground concrete as 90% of the recipe doesn't sound good. Now if you meant 90% ground concrete and 10% portland cement, maybe. I'm not sure I get your second idea.
    – isherwood
    5 hours ago













up vote
1
down vote

favorite









up vote
1
down vote

favorite











I am in the process of building a small (14x14) log cabin in the woods on a pier foundation:



enter image description here



After marking the perimeter, I began excavating the soil and dug to below the frost line (36"). The plan is to have 18" above the soil and 3 feet below. The soil is a mix of sand and clay. When I returned the next day, the hole had filled with water:



enter image description here



To save money, I intended to make the piers out of 90% broken concrete chunks (urbanite), mixed with new concrete to hold the broken chunks in place. Now, I'm considering pouring bags of concrete in the hole until I get the right consistency, then plopping chunks in there until I fill the form.



Is this a bad idea? Is it a problem that my pier blocks will be perpetually exposed to water? Do I need to move the location of the cabin to some place higher?



Note that I intend this to be "off grid": no plumbing, no HVAC (other than a wood stove), and maybe electricity run off a generator.



Thanks in advance!










share|improve this question













I am in the process of building a small (14x14) log cabin in the woods on a pier foundation:



enter image description here



After marking the perimeter, I began excavating the soil and dug to below the frost line (36"). The plan is to have 18" above the soil and 3 feet below. The soil is a mix of sand and clay. When I returned the next day, the hole had filled with water:



enter image description here



To save money, I intended to make the piers out of 90% broken concrete chunks (urbanite), mixed with new concrete to hold the broken chunks in place. Now, I'm considering pouring bags of concrete in the hole until I get the right consistency, then plopping chunks in there until I fill the form.



Is this a bad idea? Is it a problem that my pier blocks will be perpetually exposed to water? Do I need to move the location of the cabin to some place higher?



Note that I intend this to be "off grid": no plumbing, no HVAC (other than a wood stove), and maybe electricity run off a generator.



Thanks in advance!







water concrete foundation pier-blocks






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asked 5 hours ago









dfife

14718




14718







  • 2




    Any concrete foundation is perpetually exposed to water. This can actually make it stronger by ensuring adequate curing moisture. Your question about concrete mix is unclear. Ground concrete as 90% of the recipe doesn't sound good. Now if you meant 90% ground concrete and 10% portland cement, maybe. I'm not sure I get your second idea.
    – isherwood
    5 hours ago













  • 2




    Any concrete foundation is perpetually exposed to water. This can actually make it stronger by ensuring adequate curing moisture. Your question about concrete mix is unclear. Ground concrete as 90% of the recipe doesn't sound good. Now if you meant 90% ground concrete and 10% portland cement, maybe. I'm not sure I get your second idea.
    – isherwood
    5 hours ago








2




2




Any concrete foundation is perpetually exposed to water. This can actually make it stronger by ensuring adequate curing moisture. Your question about concrete mix is unclear. Ground concrete as 90% of the recipe doesn't sound good. Now if you meant 90% ground concrete and 10% portland cement, maybe. I'm not sure I get your second idea.
– isherwood
5 hours ago





Any concrete foundation is perpetually exposed to water. This can actually make it stronger by ensuring adequate curing moisture. Your question about concrete mix is unclear. Ground concrete as 90% of the recipe doesn't sound good. Now if you meant 90% ground concrete and 10% portland cement, maybe. I'm not sure I get your second idea.
– isherwood
5 hours ago











2 Answers
2






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3
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You have several issues: 1) Hold your building up, 2) keep your building stable (lateral stability) 3) freeze/thaw,



1) I would be careful to calculate the number of piers required to support such a heavy load as a log cabin. The piers have a small bearing area (perhaps as small as 12”x12”) and your load is tremendous.



The benefit of a continuous footing is that it can span over a soft spot if necessary. With a pier foundation, each pier had better be on stable soil.



2) Urbanite (reuse of old concrete) is not appropriate for structural foundations. Tossing a bunch of concrete chunks into a form is not going to give you any reliable strength. Concrete mixes have carefully proportioned amounts of materials. “Random” is not safe.



Concrete foundations resist various loads and you need to know what those loads are and provide the correct strength concrete.



Lateral loads are a major concern for your “elevated” house. You didn’t mention rebar. ANY lateral load would be resisted with carefully placed reinforcing steel. Dumping used concrete into the forms does not allow rebar to be located properly.



3) Of major concern is having chunks of old concrete exposed on the edges of the piers allowing water to penetrate the piers. Then, when it freezes the pier will be broken apart.






share|improve this answer



























    up vote
    2
    down vote













    I don't think you'll find anyone that recommends mixing concrete in the hole - you can't really be sure of a good even mix this way - but people do it for fences and other posts all the time and it seems to work OK.



    With 90% urbanite (recycled scrap concrete chunks) I might want to be a little more careful, an unevenly mixed section could weaken the post a bit. The percentage seems very high. But this looks pretty overbuilt so I wouldn't worry too much about it. Is that actually 9 piers for a 14'x14' cabin? That's not far from being a slab...






    share|improve this answer




















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      2 Answers
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      2 Answers
      2






      active

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      up vote
      3
      down vote













      You have several issues: 1) Hold your building up, 2) keep your building stable (lateral stability) 3) freeze/thaw,



      1) I would be careful to calculate the number of piers required to support such a heavy load as a log cabin. The piers have a small bearing area (perhaps as small as 12”x12”) and your load is tremendous.



      The benefit of a continuous footing is that it can span over a soft spot if necessary. With a pier foundation, each pier had better be on stable soil.



      2) Urbanite (reuse of old concrete) is not appropriate for structural foundations. Tossing a bunch of concrete chunks into a form is not going to give you any reliable strength. Concrete mixes have carefully proportioned amounts of materials. “Random” is not safe.



      Concrete foundations resist various loads and you need to know what those loads are and provide the correct strength concrete.



      Lateral loads are a major concern for your “elevated” house. You didn’t mention rebar. ANY lateral load would be resisted with carefully placed reinforcing steel. Dumping used concrete into the forms does not allow rebar to be located properly.



      3) Of major concern is having chunks of old concrete exposed on the edges of the piers allowing water to penetrate the piers. Then, when it freezes the pier will be broken apart.






      share|improve this answer
























        up vote
        3
        down vote













        You have several issues: 1) Hold your building up, 2) keep your building stable (lateral stability) 3) freeze/thaw,



        1) I would be careful to calculate the number of piers required to support such a heavy load as a log cabin. The piers have a small bearing area (perhaps as small as 12”x12”) and your load is tremendous.



        The benefit of a continuous footing is that it can span over a soft spot if necessary. With a pier foundation, each pier had better be on stable soil.



        2) Urbanite (reuse of old concrete) is not appropriate for structural foundations. Tossing a bunch of concrete chunks into a form is not going to give you any reliable strength. Concrete mixes have carefully proportioned amounts of materials. “Random” is not safe.



        Concrete foundations resist various loads and you need to know what those loads are and provide the correct strength concrete.



        Lateral loads are a major concern for your “elevated” house. You didn’t mention rebar. ANY lateral load would be resisted with carefully placed reinforcing steel. Dumping used concrete into the forms does not allow rebar to be located properly.



        3) Of major concern is having chunks of old concrete exposed on the edges of the piers allowing water to penetrate the piers. Then, when it freezes the pier will be broken apart.






        share|improve this answer






















          up vote
          3
          down vote










          up vote
          3
          down vote









          You have several issues: 1) Hold your building up, 2) keep your building stable (lateral stability) 3) freeze/thaw,



          1) I would be careful to calculate the number of piers required to support such a heavy load as a log cabin. The piers have a small bearing area (perhaps as small as 12”x12”) and your load is tremendous.



          The benefit of a continuous footing is that it can span over a soft spot if necessary. With a pier foundation, each pier had better be on stable soil.



          2) Urbanite (reuse of old concrete) is not appropriate for structural foundations. Tossing a bunch of concrete chunks into a form is not going to give you any reliable strength. Concrete mixes have carefully proportioned amounts of materials. “Random” is not safe.



          Concrete foundations resist various loads and you need to know what those loads are and provide the correct strength concrete.



          Lateral loads are a major concern for your “elevated” house. You didn’t mention rebar. ANY lateral load would be resisted with carefully placed reinforcing steel. Dumping used concrete into the forms does not allow rebar to be located properly.



          3) Of major concern is having chunks of old concrete exposed on the edges of the piers allowing water to penetrate the piers. Then, when it freezes the pier will be broken apart.






          share|improve this answer












          You have several issues: 1) Hold your building up, 2) keep your building stable (lateral stability) 3) freeze/thaw,



          1) I would be careful to calculate the number of piers required to support such a heavy load as a log cabin. The piers have a small bearing area (perhaps as small as 12”x12”) and your load is tremendous.



          The benefit of a continuous footing is that it can span over a soft spot if necessary. With a pier foundation, each pier had better be on stable soil.



          2) Urbanite (reuse of old concrete) is not appropriate for structural foundations. Tossing a bunch of concrete chunks into a form is not going to give you any reliable strength. Concrete mixes have carefully proportioned amounts of materials. “Random” is not safe.



          Concrete foundations resist various loads and you need to know what those loads are and provide the correct strength concrete.



          Lateral loads are a major concern for your “elevated” house. You didn’t mention rebar. ANY lateral load would be resisted with carefully placed reinforcing steel. Dumping used concrete into the forms does not allow rebar to be located properly.



          3) Of major concern is having chunks of old concrete exposed on the edges of the piers allowing water to penetrate the piers. Then, when it freezes the pier will be broken apart.







          share|improve this answer












          share|improve this answer



          share|improve this answer










          answered 3 hours ago









          Lee Sam

          8,2503613




          8,2503613






















              up vote
              2
              down vote













              I don't think you'll find anyone that recommends mixing concrete in the hole - you can't really be sure of a good even mix this way - but people do it for fences and other posts all the time and it seems to work OK.



              With 90% urbanite (recycled scrap concrete chunks) I might want to be a little more careful, an unevenly mixed section could weaken the post a bit. The percentage seems very high. But this looks pretty overbuilt so I wouldn't worry too much about it. Is that actually 9 piers for a 14'x14' cabin? That's not far from being a slab...






              share|improve this answer
























                up vote
                2
                down vote













                I don't think you'll find anyone that recommends mixing concrete in the hole - you can't really be sure of a good even mix this way - but people do it for fences and other posts all the time and it seems to work OK.



                With 90% urbanite (recycled scrap concrete chunks) I might want to be a little more careful, an unevenly mixed section could weaken the post a bit. The percentage seems very high. But this looks pretty overbuilt so I wouldn't worry too much about it. Is that actually 9 piers for a 14'x14' cabin? That's not far from being a slab...






                share|improve this answer






















                  up vote
                  2
                  down vote










                  up vote
                  2
                  down vote









                  I don't think you'll find anyone that recommends mixing concrete in the hole - you can't really be sure of a good even mix this way - but people do it for fences and other posts all the time and it seems to work OK.



                  With 90% urbanite (recycled scrap concrete chunks) I might want to be a little more careful, an unevenly mixed section could weaken the post a bit. The percentage seems very high. But this looks pretty overbuilt so I wouldn't worry too much about it. Is that actually 9 piers for a 14'x14' cabin? That's not far from being a slab...






                  share|improve this answer












                  I don't think you'll find anyone that recommends mixing concrete in the hole - you can't really be sure of a good even mix this way - but people do it for fences and other posts all the time and it seems to work OK.



                  With 90% urbanite (recycled scrap concrete chunks) I might want to be a little more careful, an unevenly mixed section could weaken the post a bit. The percentage seems very high. But this looks pretty overbuilt so I wouldn't worry too much about it. Is that actually 9 piers for a 14'x14' cabin? That's not far from being a slab...







                  share|improve this answer












                  share|improve this answer



                  share|improve this answer










                  answered 4 hours ago









                  batsplatsterson

                  6,7621022




                  6,7621022



























                       

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