How hard would it be to fly a Space Shuttle again?

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Since in the wake of the failure of Soyuz MS-10 "humanity is effectively trapped on Earth" one might try to fly one the remaining Space Shuttle orbiters again. How hard would it be to get them into space and safely back again (assuming they don't have to be man-rated against current criteria)?



I see some problems:



  1. The orbiters are all in some kind of museum, but important parts (e.g. computers, engines) may have been removed or modified for display, so they might need replacement. And the orbiters probably need at least a C check.

  2. One would need a new external tank, since I don't think one is in storage. I somehow doubt that tools etc. needed where safely stored away.

  3. The boosters might be the easiest part since SLS uses improved versions.

  4. The infrastructure at the cape (Orbiter Processing Facility, Vehicle Assembly Building, Mobile Launcher Platform, Launch Pads, ...) would need to be adapted.

  5. The Shuttle Carriers have been retired; maybe N905NA could fly again.

  6. Astronauts and ground crews would need to be trained.

So how many years before e.g. Atlantis would fly again?










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  • 1




    Several years. It would be cheaper to build a whole new shuttle orbiter than to restore an existing orbiter. It would also be MUCH cheaper to wait for SpaceX and Boeing to finish their man-rating certifications over the next year.
    – Ghedipunk
    4 hours ago






  • 2




    Even after today's incident, I'd feel substantially safer launching on a Soyuz than on STS, if for no other reason than there are viable abort modes throughout the ascent.
    – Russell Borogove
    4 hours ago






  • 1




    Come on, one failure in 40 years, and a non-fatal at that, is enough for you to start panicking and dig out retired spacecraft? Surely any such plan would be more costly and less safe than fixing whatever went wrong with Soyuz.
    – IMil
    3 hours ago














up vote
1
down vote

favorite












Since in the wake of the failure of Soyuz MS-10 "humanity is effectively trapped on Earth" one might try to fly one the remaining Space Shuttle orbiters again. How hard would it be to get them into space and safely back again (assuming they don't have to be man-rated against current criteria)?



I see some problems:



  1. The orbiters are all in some kind of museum, but important parts (e.g. computers, engines) may have been removed or modified for display, so they might need replacement. And the orbiters probably need at least a C check.

  2. One would need a new external tank, since I don't think one is in storage. I somehow doubt that tools etc. needed where safely stored away.

  3. The boosters might be the easiest part since SLS uses improved versions.

  4. The infrastructure at the cape (Orbiter Processing Facility, Vehicle Assembly Building, Mobile Launcher Platform, Launch Pads, ...) would need to be adapted.

  5. The Shuttle Carriers have been retired; maybe N905NA could fly again.

  6. Astronauts and ground crews would need to be trained.

So how many years before e.g. Atlantis would fly again?










share|improve this question



















  • 1




    Several years. It would be cheaper to build a whole new shuttle orbiter than to restore an existing orbiter. It would also be MUCH cheaper to wait for SpaceX and Boeing to finish their man-rating certifications over the next year.
    – Ghedipunk
    4 hours ago






  • 2




    Even after today's incident, I'd feel substantially safer launching on a Soyuz than on STS, if for no other reason than there are viable abort modes throughout the ascent.
    – Russell Borogove
    4 hours ago






  • 1




    Come on, one failure in 40 years, and a non-fatal at that, is enough for you to start panicking and dig out retired spacecraft? Surely any such plan would be more costly and less safe than fixing whatever went wrong with Soyuz.
    – IMil
    3 hours ago












up vote
1
down vote

favorite









up vote
1
down vote

favorite











Since in the wake of the failure of Soyuz MS-10 "humanity is effectively trapped on Earth" one might try to fly one the remaining Space Shuttle orbiters again. How hard would it be to get them into space and safely back again (assuming they don't have to be man-rated against current criteria)?



I see some problems:



  1. The orbiters are all in some kind of museum, but important parts (e.g. computers, engines) may have been removed or modified for display, so they might need replacement. And the orbiters probably need at least a C check.

  2. One would need a new external tank, since I don't think one is in storage. I somehow doubt that tools etc. needed where safely stored away.

  3. The boosters might be the easiest part since SLS uses improved versions.

  4. The infrastructure at the cape (Orbiter Processing Facility, Vehicle Assembly Building, Mobile Launcher Platform, Launch Pads, ...) would need to be adapted.

  5. The Shuttle Carriers have been retired; maybe N905NA could fly again.

  6. Astronauts and ground crews would need to be trained.

So how many years before e.g. Atlantis would fly again?










share|improve this question















Since in the wake of the failure of Soyuz MS-10 "humanity is effectively trapped on Earth" one might try to fly one the remaining Space Shuttle orbiters again. How hard would it be to get them into space and safely back again (assuming they don't have to be man-rated against current criteria)?



I see some problems:



  1. The orbiters are all in some kind of museum, but important parts (e.g. computers, engines) may have been removed or modified for display, so they might need replacement. And the orbiters probably need at least a C check.

  2. One would need a new external tank, since I don't think one is in storage. I somehow doubt that tools etc. needed where safely stored away.

  3. The boosters might be the easiest part since SLS uses improved versions.

  4. The infrastructure at the cape (Orbiter Processing Facility, Vehicle Assembly Building, Mobile Launcher Platform, Launch Pads, ...) would need to be adapted.

  5. The Shuttle Carriers have been retired; maybe N905NA could fly again.

  6. Astronauts and ground crews would need to be trained.

So how many years before e.g. Atlantis would fly again?







space-shuttle






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edited 4 hours ago









Organic Marble

48.9k3124208




48.9k3124208










asked 4 hours ago









Martin Schröder

2621216




2621216







  • 1




    Several years. It would be cheaper to build a whole new shuttle orbiter than to restore an existing orbiter. It would also be MUCH cheaper to wait for SpaceX and Boeing to finish their man-rating certifications over the next year.
    – Ghedipunk
    4 hours ago






  • 2




    Even after today's incident, I'd feel substantially safer launching on a Soyuz than on STS, if for no other reason than there are viable abort modes throughout the ascent.
    – Russell Borogove
    4 hours ago






  • 1




    Come on, one failure in 40 years, and a non-fatal at that, is enough for you to start panicking and dig out retired spacecraft? Surely any such plan would be more costly and less safe than fixing whatever went wrong with Soyuz.
    – IMil
    3 hours ago












  • 1




    Several years. It would be cheaper to build a whole new shuttle orbiter than to restore an existing orbiter. It would also be MUCH cheaper to wait for SpaceX and Boeing to finish their man-rating certifications over the next year.
    – Ghedipunk
    4 hours ago






  • 2




    Even after today's incident, I'd feel substantially safer launching on a Soyuz than on STS, if for no other reason than there are viable abort modes throughout the ascent.
    – Russell Borogove
    4 hours ago






  • 1




    Come on, one failure in 40 years, and a non-fatal at that, is enough for you to start panicking and dig out retired spacecraft? Surely any such plan would be more costly and less safe than fixing whatever went wrong with Soyuz.
    – IMil
    3 hours ago







1




1




Several years. It would be cheaper to build a whole new shuttle orbiter than to restore an existing orbiter. It would also be MUCH cheaper to wait for SpaceX and Boeing to finish their man-rating certifications over the next year.
– Ghedipunk
4 hours ago




Several years. It would be cheaper to build a whole new shuttle orbiter than to restore an existing orbiter. It would also be MUCH cheaper to wait for SpaceX and Boeing to finish their man-rating certifications over the next year.
– Ghedipunk
4 hours ago




2




2




Even after today's incident, I'd feel substantially safer launching on a Soyuz than on STS, if for no other reason than there are viable abort modes throughout the ascent.
– Russell Borogove
4 hours ago




Even after today's incident, I'd feel substantially safer launching on a Soyuz than on STS, if for no other reason than there are viable abort modes throughout the ascent.
– Russell Borogove
4 hours ago




1




1




Come on, one failure in 40 years, and a non-fatal at that, is enough for you to start panicking and dig out retired spacecraft? Surely any such plan would be more costly and less safe than fixing whatever went wrong with Soyuz.
– IMil
3 hours ago




Come on, one failure in 40 years, and a non-fatal at that, is enough for you to start panicking and dig out retired spacecraft? Surely any such plan would be more costly and less safe than fixing whatever went wrong with Soyuz.
– IMil
3 hours ago










2 Answers
2






active

oldest

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up vote
4
down vote













The Space Shuttle (or any complicated system for that matter) is not just composed of the hardware itself. It is a system composed of all the infrastructure needed to get it to work. The hardware needed to manufacture and quality check the specific components, the hundreds or thousands of scientists, engineers, technicians and mechanics with specific domain knowledge who are now retired or in different jobs. Think of the shuttle itself as the capstone of a gigantic pyramid of social, scientific and commercial infrastructure.



The space shuttle is composed of thousands of subsystems that all (or almost all) have to work just right for the shuttle to even lift off. Without the army of people with intimate knowledge of the subsystems they are responsible for, the supply chain for the manufacture of the many and varied specialty parts, and the huge flow of cash to maintain the existence of both even during periods of no activity, you're not going to get a space shuttle to orbit.






share|improve this answer



























    up vote
    2
    down vote













    In practical terms, it would be impossible.



    The Orbiters were designed in the late 1970s and built with the technology of that time. Late in the program there were many logistics nightmares as parts became impossible to find as manufacturers went away or stopped unprofitable lines. In essence, a near-total redesign would be required.



    Former flight director and Space Shuttle Program head Wayne Hale has an eloquent article about it here. Note that this was written in 2008 while shuttles were still flying but after the decision to terminate the program had been made.




    To take one little example: if we started today to build another
    external tank at MAF, there are probably enough parts on the shelf.
    But very shortly we would exhaust supplies of some parts. Maybe on
    the second tank — which we need to start in 3 months or so — would
    have to get a new supply of specialty parts. Sometimes the old vendor
    is still there and could be persuaded to make more of the old parts.
    But in many cases, a new vendor would have to be found. Since the
    production run would be small, a premium price would have to be paid;
    and a certification effort requiring 6 to 12 months would start.
    Initial production likely would have a number of rejects as the
    workers learn the process. Hmm. In probably 15 to 18 months would
    would have the parts to build that second tank — only a year or so
    later than we needed them. So a new gap would form. Not between
    shuttle and orion but between shuttle and shuttle.




    The training simulators are gone, the shuttle Mission Control is gone, the operations contractor is out of business, the workforce is dispersed. Consummatum est.






    share|improve this answer






















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      2 Answers
      2






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      2 Answers
      2






      active

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      active

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      up vote
      4
      down vote













      The Space Shuttle (or any complicated system for that matter) is not just composed of the hardware itself. It is a system composed of all the infrastructure needed to get it to work. The hardware needed to manufacture and quality check the specific components, the hundreds or thousands of scientists, engineers, technicians and mechanics with specific domain knowledge who are now retired or in different jobs. Think of the shuttle itself as the capstone of a gigantic pyramid of social, scientific and commercial infrastructure.



      The space shuttle is composed of thousands of subsystems that all (or almost all) have to work just right for the shuttle to even lift off. Without the army of people with intimate knowledge of the subsystems they are responsible for, the supply chain for the manufacture of the many and varied specialty parts, and the huge flow of cash to maintain the existence of both even during periods of no activity, you're not going to get a space shuttle to orbit.






      share|improve this answer
























        up vote
        4
        down vote













        The Space Shuttle (or any complicated system for that matter) is not just composed of the hardware itself. It is a system composed of all the infrastructure needed to get it to work. The hardware needed to manufacture and quality check the specific components, the hundreds or thousands of scientists, engineers, technicians and mechanics with specific domain knowledge who are now retired or in different jobs. Think of the shuttle itself as the capstone of a gigantic pyramid of social, scientific and commercial infrastructure.



        The space shuttle is composed of thousands of subsystems that all (or almost all) have to work just right for the shuttle to even lift off. Without the army of people with intimate knowledge of the subsystems they are responsible for, the supply chain for the manufacture of the many and varied specialty parts, and the huge flow of cash to maintain the existence of both even during periods of no activity, you're not going to get a space shuttle to orbit.






        share|improve this answer






















          up vote
          4
          down vote










          up vote
          4
          down vote









          The Space Shuttle (or any complicated system for that matter) is not just composed of the hardware itself. It is a system composed of all the infrastructure needed to get it to work. The hardware needed to manufacture and quality check the specific components, the hundreds or thousands of scientists, engineers, technicians and mechanics with specific domain knowledge who are now retired or in different jobs. Think of the shuttle itself as the capstone of a gigantic pyramid of social, scientific and commercial infrastructure.



          The space shuttle is composed of thousands of subsystems that all (or almost all) have to work just right for the shuttle to even lift off. Without the army of people with intimate knowledge of the subsystems they are responsible for, the supply chain for the manufacture of the many and varied specialty parts, and the huge flow of cash to maintain the existence of both even during periods of no activity, you're not going to get a space shuttle to orbit.






          share|improve this answer












          The Space Shuttle (or any complicated system for that matter) is not just composed of the hardware itself. It is a system composed of all the infrastructure needed to get it to work. The hardware needed to manufacture and quality check the specific components, the hundreds or thousands of scientists, engineers, technicians and mechanics with specific domain knowledge who are now retired or in different jobs. Think of the shuttle itself as the capstone of a gigantic pyramid of social, scientific and commercial infrastructure.



          The space shuttle is composed of thousands of subsystems that all (or almost all) have to work just right for the shuttle to even lift off. Without the army of people with intimate knowledge of the subsystems they are responsible for, the supply chain for the manufacture of the many and varied specialty parts, and the huge flow of cash to maintain the existence of both even during periods of no activity, you're not going to get a space shuttle to orbit.







          share|improve this answer












          share|improve this answer



          share|improve this answer










          answered 3 hours ago









          Ingolifs

          3888




          3888




















              up vote
              2
              down vote













              In practical terms, it would be impossible.



              The Orbiters were designed in the late 1970s and built with the technology of that time. Late in the program there were many logistics nightmares as parts became impossible to find as manufacturers went away or stopped unprofitable lines. In essence, a near-total redesign would be required.



              Former flight director and Space Shuttle Program head Wayne Hale has an eloquent article about it here. Note that this was written in 2008 while shuttles were still flying but after the decision to terminate the program had been made.




              To take one little example: if we started today to build another
              external tank at MAF, there are probably enough parts on the shelf.
              But very shortly we would exhaust supplies of some parts. Maybe on
              the second tank — which we need to start in 3 months or so — would
              have to get a new supply of specialty parts. Sometimes the old vendor
              is still there and could be persuaded to make more of the old parts.
              But in many cases, a new vendor would have to be found. Since the
              production run would be small, a premium price would have to be paid;
              and a certification effort requiring 6 to 12 months would start.
              Initial production likely would have a number of rejects as the
              workers learn the process. Hmm. In probably 15 to 18 months would
              would have the parts to build that second tank — only a year or so
              later than we needed them. So a new gap would form. Not between
              shuttle and orion but between shuttle and shuttle.




              The training simulators are gone, the shuttle Mission Control is gone, the operations contractor is out of business, the workforce is dispersed. Consummatum est.






              share|improve this answer


























                up vote
                2
                down vote













                In practical terms, it would be impossible.



                The Orbiters were designed in the late 1970s and built with the technology of that time. Late in the program there were many logistics nightmares as parts became impossible to find as manufacturers went away or stopped unprofitable lines. In essence, a near-total redesign would be required.



                Former flight director and Space Shuttle Program head Wayne Hale has an eloquent article about it here. Note that this was written in 2008 while shuttles were still flying but after the decision to terminate the program had been made.




                To take one little example: if we started today to build another
                external tank at MAF, there are probably enough parts on the shelf.
                But very shortly we would exhaust supplies of some parts. Maybe on
                the second tank — which we need to start in 3 months or so — would
                have to get a new supply of specialty parts. Sometimes the old vendor
                is still there and could be persuaded to make more of the old parts.
                But in many cases, a new vendor would have to be found. Since the
                production run would be small, a premium price would have to be paid;
                and a certification effort requiring 6 to 12 months would start.
                Initial production likely would have a number of rejects as the
                workers learn the process. Hmm. In probably 15 to 18 months would
                would have the parts to build that second tank — only a year or so
                later than we needed them. So a new gap would form. Not between
                shuttle and orion but between shuttle and shuttle.




                The training simulators are gone, the shuttle Mission Control is gone, the operations contractor is out of business, the workforce is dispersed. Consummatum est.






                share|improve this answer
























                  up vote
                  2
                  down vote










                  up vote
                  2
                  down vote









                  In practical terms, it would be impossible.



                  The Orbiters were designed in the late 1970s and built with the technology of that time. Late in the program there were many logistics nightmares as parts became impossible to find as manufacturers went away or stopped unprofitable lines. In essence, a near-total redesign would be required.



                  Former flight director and Space Shuttle Program head Wayne Hale has an eloquent article about it here. Note that this was written in 2008 while shuttles were still flying but after the decision to terminate the program had been made.




                  To take one little example: if we started today to build another
                  external tank at MAF, there are probably enough parts on the shelf.
                  But very shortly we would exhaust supplies of some parts. Maybe on
                  the second tank — which we need to start in 3 months or so — would
                  have to get a new supply of specialty parts. Sometimes the old vendor
                  is still there and could be persuaded to make more of the old parts.
                  But in many cases, a new vendor would have to be found. Since the
                  production run would be small, a premium price would have to be paid;
                  and a certification effort requiring 6 to 12 months would start.
                  Initial production likely would have a number of rejects as the
                  workers learn the process. Hmm. In probably 15 to 18 months would
                  would have the parts to build that second tank — only a year or so
                  later than we needed them. So a new gap would form. Not between
                  shuttle and orion but between shuttle and shuttle.




                  The training simulators are gone, the shuttle Mission Control is gone, the operations contractor is out of business, the workforce is dispersed. Consummatum est.






                  share|improve this answer














                  In practical terms, it would be impossible.



                  The Orbiters were designed in the late 1970s and built with the technology of that time. Late in the program there were many logistics nightmares as parts became impossible to find as manufacturers went away or stopped unprofitable lines. In essence, a near-total redesign would be required.



                  Former flight director and Space Shuttle Program head Wayne Hale has an eloquent article about it here. Note that this was written in 2008 while shuttles were still flying but after the decision to terminate the program had been made.




                  To take one little example: if we started today to build another
                  external tank at MAF, there are probably enough parts on the shelf.
                  But very shortly we would exhaust supplies of some parts. Maybe on
                  the second tank — which we need to start in 3 months or so — would
                  have to get a new supply of specialty parts. Sometimes the old vendor
                  is still there and could be persuaded to make more of the old parts.
                  But in many cases, a new vendor would have to be found. Since the
                  production run would be small, a premium price would have to be paid;
                  and a certification effort requiring 6 to 12 months would start.
                  Initial production likely would have a number of rejects as the
                  workers learn the process. Hmm. In probably 15 to 18 months would
                  would have the parts to build that second tank — only a year or so
                  later than we needed them. So a new gap would form. Not between
                  shuttle and orion but between shuttle and shuttle.




                  The training simulators are gone, the shuttle Mission Control is gone, the operations contractor is out of business, the workforce is dispersed. Consummatum est.







                  share|improve this answer














                  share|improve this answer



                  share|improve this answer








                  edited 4 hours ago

























                  answered 4 hours ago









                  Organic Marble

                  48.9k3124208




                  48.9k3124208



























                       

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