Does this diode need to be replaced with a higher current rating diode?

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In an application simulation a fly-back diode 1N4001 current is peaking upto 3A and decays to zero in around 25ms as shown below:



enter image description here



The datasheet says the max forward current is 1A. But it also says 30A for 8.3 ms.



In my case it is a peak decaying from 3A to zero in 25ms.



Do I need to change this diode? What can be an alternative?










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  • How often does this pulse occur?
    – Dave Tweed♦
    1 hour ago














up vote
1
down vote

favorite












In an application simulation a fly-back diode 1N4001 current is peaking upto 3A and decays to zero in around 25ms as shown below:



enter image description here



The datasheet says the max forward current is 1A. But it also says 30A for 8.3 ms.



In my case it is a peak decaying from 3A to zero in 25ms.



Do I need to change this diode? What can be an alternative?










share|improve this question























  • How often does this pulse occur?
    – Dave Tweed♦
    1 hour ago












up vote
1
down vote

favorite









up vote
1
down vote

favorite











In an application simulation a fly-back diode 1N4001 current is peaking upto 3A and decays to zero in around 25ms as shown below:



enter image description here



The datasheet says the max forward current is 1A. But it also says 30A for 8.3 ms.



In my case it is a peak decaying from 3A to zero in 25ms.



Do I need to change this diode? What can be an alternative?










share|improve this question















In an application simulation a fly-back diode 1N4001 current is peaking upto 3A and decays to zero in around 25ms as shown below:



enter image description here



The datasheet says the max forward current is 1A. But it also says 30A for 8.3 ms.



In my case it is a peak decaying from 3A to zero in 25ms.



Do I need to change this diode? What can be an alternative?







diodes






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edited 3 hours ago









Neil_UK

71.2k273155




71.2k273155










asked 3 hours ago









panic attack

11610




11610











  • How often does this pulse occur?
    – Dave Tweed♦
    1 hour ago
















  • How often does this pulse occur?
    – Dave Tweed♦
    1 hour ago















How often does this pulse occur?
– Dave Tweed♦
1 hour ago




How often does this pulse occur?
– Dave Tweed♦
1 hour ago










2 Answers
2






active

oldest

votes

















up vote
4
down vote













In the case of pulse loading to a component, it's the $I^2t$ that matters. This is a measure of the heat that's dumped essentially instantaneously into the device raising its temperature. 30A peak half sinewave pulse for 8.3mS is an $I^2t$ of about 3.7.



You can either integrate your graph properly, or do a simpler conservative upper bound and say that it's less than a full 3A flowing continuously for 25mS, which is an $I^2t$ of 0.225. This figure is so much less than 3.7 that's it's clear it will handle your proposed pulse with no trouble.



That rating is for a single pulse, with the diode cooling down between pulses. Is your flyback diode going to be hit repeatedly in a time less than the cooling down time? If so, you need to compute the average power that those pulses deliver, and make sure that's well below the continuous power rating.






share|improve this answer






















  • No it will not be repetitive. Juts turn on and off application.
    – panic attack
    3 hours ago










  • @neil_uk: AFAIK, it's VIt that matters. I^2 t is correct for resistors, but only correct in a diode that's acting substantially like a resistor rather than showing a more or less constant voltage.
    – TimWescott
    2 hours ago

















up vote
1
down vote













The issue is how hot do various bits of the device get. Continuous current ratings are calculated based on the total thermal resistance of the device to ambient. For pulses, the thermal time constants of the device matters, and for complicated devices (or critical applications) there may be more than one time constant to worry about.



You can either try to find such data for the 1N4001 (and hope that it's the same from brand to brand), or you can figure that if it'll handle 30A for 8.3ms (250mJ, if you assume a 1V drop), it should have no problem with 3A for 25ms (75mJ).



If you study this data sheet from Diodes, Inc., you'll see that they have charts on voltage drop vs. current (which you need to determine power vs. current, which isn't really proportional to either I or I^2), current vs. ambient temperature which you can use to deduce the thermal resistance from case to ambient*, and curent vs. number of repetitive cycles at 60Hz, from which you can get a notion of the thermal time constant from the junction to ambient. From all of that, you can determine whether you're safe.



But to reiterate -- you should be fine. Look at Figure 3, and figure that your 25ms is less than two full cycles at 60Hz, and figure that they're allowing you more than 20A peak for a half sine-wave. The average current of a half sine wave is somewhere around 0.68 * peak (it's 2/pi or something -- I'd have to calculate it to remember), so that works out to 15A for 33ms. Even being really fast and loose with the numbers, it's obvious that you'll be fine with 3A for 25ms, unless your ambient temperature is way closer to 175C than it is to 65C (see their figure 1).



* Said thermal path is through the leads, see Note 3 to the maximum ratings table.






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    2 Answers
    2






    active

    oldest

    votes








    2 Answers
    2






    active

    oldest

    votes









    active

    oldest

    votes






    active

    oldest

    votes








    up vote
    4
    down vote













    In the case of pulse loading to a component, it's the $I^2t$ that matters. This is a measure of the heat that's dumped essentially instantaneously into the device raising its temperature. 30A peak half sinewave pulse for 8.3mS is an $I^2t$ of about 3.7.



    You can either integrate your graph properly, or do a simpler conservative upper bound and say that it's less than a full 3A flowing continuously for 25mS, which is an $I^2t$ of 0.225. This figure is so much less than 3.7 that's it's clear it will handle your proposed pulse with no trouble.



    That rating is for a single pulse, with the diode cooling down between pulses. Is your flyback diode going to be hit repeatedly in a time less than the cooling down time? If so, you need to compute the average power that those pulses deliver, and make sure that's well below the continuous power rating.






    share|improve this answer






















    • No it will not be repetitive. Juts turn on and off application.
      – panic attack
      3 hours ago










    • @neil_uk: AFAIK, it's VIt that matters. I^2 t is correct for resistors, but only correct in a diode that's acting substantially like a resistor rather than showing a more or less constant voltage.
      – TimWescott
      2 hours ago














    up vote
    4
    down vote













    In the case of pulse loading to a component, it's the $I^2t$ that matters. This is a measure of the heat that's dumped essentially instantaneously into the device raising its temperature. 30A peak half sinewave pulse for 8.3mS is an $I^2t$ of about 3.7.



    You can either integrate your graph properly, or do a simpler conservative upper bound and say that it's less than a full 3A flowing continuously for 25mS, which is an $I^2t$ of 0.225. This figure is so much less than 3.7 that's it's clear it will handle your proposed pulse with no trouble.



    That rating is for a single pulse, with the diode cooling down between pulses. Is your flyback diode going to be hit repeatedly in a time less than the cooling down time? If so, you need to compute the average power that those pulses deliver, and make sure that's well below the continuous power rating.






    share|improve this answer






















    • No it will not be repetitive. Juts turn on and off application.
      – panic attack
      3 hours ago










    • @neil_uk: AFAIK, it's VIt that matters. I^2 t is correct for resistors, but only correct in a diode that's acting substantially like a resistor rather than showing a more or less constant voltage.
      – TimWescott
      2 hours ago












    up vote
    4
    down vote










    up vote
    4
    down vote









    In the case of pulse loading to a component, it's the $I^2t$ that matters. This is a measure of the heat that's dumped essentially instantaneously into the device raising its temperature. 30A peak half sinewave pulse for 8.3mS is an $I^2t$ of about 3.7.



    You can either integrate your graph properly, or do a simpler conservative upper bound and say that it's less than a full 3A flowing continuously for 25mS, which is an $I^2t$ of 0.225. This figure is so much less than 3.7 that's it's clear it will handle your proposed pulse with no trouble.



    That rating is for a single pulse, with the diode cooling down between pulses. Is your flyback diode going to be hit repeatedly in a time less than the cooling down time? If so, you need to compute the average power that those pulses deliver, and make sure that's well below the continuous power rating.






    share|improve this answer














    In the case of pulse loading to a component, it's the $I^2t$ that matters. This is a measure of the heat that's dumped essentially instantaneously into the device raising its temperature. 30A peak half sinewave pulse for 8.3mS is an $I^2t$ of about 3.7.



    You can either integrate your graph properly, or do a simpler conservative upper bound and say that it's less than a full 3A flowing continuously for 25mS, which is an $I^2t$ of 0.225. This figure is so much less than 3.7 that's it's clear it will handle your proposed pulse with no trouble.



    That rating is for a single pulse, with the diode cooling down between pulses. Is your flyback diode going to be hit repeatedly in a time less than the cooling down time? If so, you need to compute the average power that those pulses deliver, and make sure that's well below the continuous power rating.







    share|improve this answer














    share|improve this answer



    share|improve this answer








    edited 3 hours ago

























    answered 3 hours ago









    Neil_UK

    71.2k273155




    71.2k273155











    • No it will not be repetitive. Juts turn on and off application.
      – panic attack
      3 hours ago










    • @neil_uk: AFAIK, it's VIt that matters. I^2 t is correct for resistors, but only correct in a diode that's acting substantially like a resistor rather than showing a more or less constant voltage.
      – TimWescott
      2 hours ago
















    • No it will not be repetitive. Juts turn on and off application.
      – panic attack
      3 hours ago










    • @neil_uk: AFAIK, it's VIt that matters. I^2 t is correct for resistors, but only correct in a diode that's acting substantially like a resistor rather than showing a more or less constant voltage.
      – TimWescott
      2 hours ago















    No it will not be repetitive. Juts turn on and off application.
    – panic attack
    3 hours ago




    No it will not be repetitive. Juts turn on and off application.
    – panic attack
    3 hours ago












    @neil_uk: AFAIK, it's VIt that matters. I^2 t is correct for resistors, but only correct in a diode that's acting substantially like a resistor rather than showing a more or less constant voltage.
    – TimWescott
    2 hours ago




    @neil_uk: AFAIK, it's VIt that matters. I^2 t is correct for resistors, but only correct in a diode that's acting substantially like a resistor rather than showing a more or less constant voltage.
    – TimWescott
    2 hours ago












    up vote
    1
    down vote













    The issue is how hot do various bits of the device get. Continuous current ratings are calculated based on the total thermal resistance of the device to ambient. For pulses, the thermal time constants of the device matters, and for complicated devices (or critical applications) there may be more than one time constant to worry about.



    You can either try to find such data for the 1N4001 (and hope that it's the same from brand to brand), or you can figure that if it'll handle 30A for 8.3ms (250mJ, if you assume a 1V drop), it should have no problem with 3A for 25ms (75mJ).



    If you study this data sheet from Diodes, Inc., you'll see that they have charts on voltage drop vs. current (which you need to determine power vs. current, which isn't really proportional to either I or I^2), current vs. ambient temperature which you can use to deduce the thermal resistance from case to ambient*, and curent vs. number of repetitive cycles at 60Hz, from which you can get a notion of the thermal time constant from the junction to ambient. From all of that, you can determine whether you're safe.



    But to reiterate -- you should be fine. Look at Figure 3, and figure that your 25ms is less than two full cycles at 60Hz, and figure that they're allowing you more than 20A peak for a half sine-wave. The average current of a half sine wave is somewhere around 0.68 * peak (it's 2/pi or something -- I'd have to calculate it to remember), so that works out to 15A for 33ms. Even being really fast and loose with the numbers, it's obvious that you'll be fine with 3A for 25ms, unless your ambient temperature is way closer to 175C than it is to 65C (see their figure 1).



    * Said thermal path is through the leads, see Note 3 to the maximum ratings table.






    share|improve this answer
























      up vote
      1
      down vote













      The issue is how hot do various bits of the device get. Continuous current ratings are calculated based on the total thermal resistance of the device to ambient. For pulses, the thermal time constants of the device matters, and for complicated devices (or critical applications) there may be more than one time constant to worry about.



      You can either try to find such data for the 1N4001 (and hope that it's the same from brand to brand), or you can figure that if it'll handle 30A for 8.3ms (250mJ, if you assume a 1V drop), it should have no problem with 3A for 25ms (75mJ).



      If you study this data sheet from Diodes, Inc., you'll see that they have charts on voltage drop vs. current (which you need to determine power vs. current, which isn't really proportional to either I or I^2), current vs. ambient temperature which you can use to deduce the thermal resistance from case to ambient*, and curent vs. number of repetitive cycles at 60Hz, from which you can get a notion of the thermal time constant from the junction to ambient. From all of that, you can determine whether you're safe.



      But to reiterate -- you should be fine. Look at Figure 3, and figure that your 25ms is less than two full cycles at 60Hz, and figure that they're allowing you more than 20A peak for a half sine-wave. The average current of a half sine wave is somewhere around 0.68 * peak (it's 2/pi or something -- I'd have to calculate it to remember), so that works out to 15A for 33ms. Even being really fast and loose with the numbers, it's obvious that you'll be fine with 3A for 25ms, unless your ambient temperature is way closer to 175C than it is to 65C (see their figure 1).



      * Said thermal path is through the leads, see Note 3 to the maximum ratings table.






      share|improve this answer






















        up vote
        1
        down vote










        up vote
        1
        down vote









        The issue is how hot do various bits of the device get. Continuous current ratings are calculated based on the total thermal resistance of the device to ambient. For pulses, the thermal time constants of the device matters, and for complicated devices (or critical applications) there may be more than one time constant to worry about.



        You can either try to find such data for the 1N4001 (and hope that it's the same from brand to brand), or you can figure that if it'll handle 30A for 8.3ms (250mJ, if you assume a 1V drop), it should have no problem with 3A for 25ms (75mJ).



        If you study this data sheet from Diodes, Inc., you'll see that they have charts on voltage drop vs. current (which you need to determine power vs. current, which isn't really proportional to either I or I^2), current vs. ambient temperature which you can use to deduce the thermal resistance from case to ambient*, and curent vs. number of repetitive cycles at 60Hz, from which you can get a notion of the thermal time constant from the junction to ambient. From all of that, you can determine whether you're safe.



        But to reiterate -- you should be fine. Look at Figure 3, and figure that your 25ms is less than two full cycles at 60Hz, and figure that they're allowing you more than 20A peak for a half sine-wave. The average current of a half sine wave is somewhere around 0.68 * peak (it's 2/pi or something -- I'd have to calculate it to remember), so that works out to 15A for 33ms. Even being really fast and loose with the numbers, it's obvious that you'll be fine with 3A for 25ms, unless your ambient temperature is way closer to 175C than it is to 65C (see their figure 1).



        * Said thermal path is through the leads, see Note 3 to the maximum ratings table.






        share|improve this answer












        The issue is how hot do various bits of the device get. Continuous current ratings are calculated based on the total thermal resistance of the device to ambient. For pulses, the thermal time constants of the device matters, and for complicated devices (or critical applications) there may be more than one time constant to worry about.



        You can either try to find such data for the 1N4001 (and hope that it's the same from brand to brand), or you can figure that if it'll handle 30A for 8.3ms (250mJ, if you assume a 1V drop), it should have no problem with 3A for 25ms (75mJ).



        If you study this data sheet from Diodes, Inc., you'll see that they have charts on voltage drop vs. current (which you need to determine power vs. current, which isn't really proportional to either I or I^2), current vs. ambient temperature which you can use to deduce the thermal resistance from case to ambient*, and curent vs. number of repetitive cycles at 60Hz, from which you can get a notion of the thermal time constant from the junction to ambient. From all of that, you can determine whether you're safe.



        But to reiterate -- you should be fine. Look at Figure 3, and figure that your 25ms is less than two full cycles at 60Hz, and figure that they're allowing you more than 20A peak for a half sine-wave. The average current of a half sine wave is somewhere around 0.68 * peak (it's 2/pi or something -- I'd have to calculate it to remember), so that works out to 15A for 33ms. Even being really fast and loose with the numbers, it's obvious that you'll be fine with 3A for 25ms, unless your ambient temperature is way closer to 175C than it is to 65C (see their figure 1).



        * Said thermal path is through the leads, see Note 3 to the maximum ratings table.







        share|improve this answer












        share|improve this answer



        share|improve this answer










        answered 21 mins ago









        TimWescott

        72916




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